Marcotte Control
for the precast and masonry industry
Constant mechanical strength
- Accurately attain water to cement ratios and slump with real-time moisture measurement and compensation
- Easily balance your mixes using admixture sub-recipes and flexible sequencing parameters
- Quickly access historical batch records and settings for continuous improvements
Constant color & texture
- Easily balance your mixes using flexible color sub-recipes
- Quickly adjust color sequencing and blending for a variety of combinations
- Accurately attain water to cement ratios with real-time moisture measurement and compensation
YOU WANT TO
- Reduce operational costs;
- Increase productivity;
- Improve product quality and customer service;
- Implement predictability.
Batching
As a leading producer of innovative precast and masonry products, your aim is to deliver products with constant mechanical strength, texture and color.
Adjust the required quantity of each batch constituent in real-time, while preserving key ratios and volumetric yield, with the Smart features of Marcotte Control. The batch mix is automatically fine-tuned during the process.
All parameters such as local material properties, temperature and moisture, density, absorption and granularity are used to balance your mixes. The end result is consistent quality. The batch flexibility provided by Marcotte Control Smart features is controlled at the mix design level. Mix designers retain full control.
Batch operators can execute locally or remotely with the same level of confidence thanks to the amazing speed and unique architecture of Marcotte Control. Real-time, interactive animated graphics give an instant overview of the process. Process sequences can accommodate multi-batch, freewheeling and sub-second instrumentation and controls.
Vital Features
| FEATURE | BENEFIT |
|
Process Automation |
Intuitive and complete functions to consistently control and sequence equipment as per order requirements. |
| Virtual Manual Panel |
Provides an improved and uncluttered work environment by eliminating a bulky physical panel. |
| Integrated Material Handling |
Integrates this operation within your batching process as to avoid interruptions due to lack of materials. |
Advanced Features
| FEATURE | BENEFIT |
|
Smart Moisture Calibration |
Easily calibrate your moisture probes with the integrated calibration wizard |
|
Multifunction Color/Admix |
Easily manage your mixes using flexible color and admixture sub-recipes |
|
Predictive Batching Mode |
Efficiently accelerate your production by anticipating the next needed product |
|
Smart Slump |
Accurately attain desired slump with real-time ammeter reading and adjustment |
Key Attributes
| FEATURE | BENEFIT |
|
User-Friendly Interface |
Our easy to use visual interface speeds up the learning curve of your employees, improve their productivity and reduce the risk of human errors. |
| Open Process Controls |
Plant controls may be easily and efficiently integrated, facilitating maintenance and providing a single point of operation. |
| Built-in Plant Simulator |
This easy-to-learn and operate, lifelike feature shows the eventual real effects of alternative conditions and courses of action without impacting various forms of reports. |
| Remote Batching |
Labor costs can be optimized according to production capacity and commitments as well as by combining job responsibilities for better operational cost control. |
SYSTEM HIGHLIGHTS
- Increase productivity
- Provide flexibility
- System ease of use
- Maintain quality consistency
- Reduce operational costs
- Optimize resource utilization
Want more information or an in-depth demonstration?
